Efficient Development of Applied Technology Innovation Through Design For Manufacture and Assembly
Abstract
The conventional product design process and the design results from the designer need to be evaluated and optimized in terms of the manufacturing process and assembly process by the manufacturing department. In this process, it is sometimes necessary to make design changes that must be consulted with the designer to make it more efficient. This can be seen from three aspects of the product, namely quality, cost, and production time. A very applicable method to meet the needs of these 3 aspects of the product is the design method for manufacturing. One solution that can be applied is the design for manufacture and assembly (DFMA) method. DFMA is a method to evaluate the design of a product so that it can be easily assembled and manufactured. This paper will explain the application of the DFMA method to several applied technology product designs. As a case example for the application of the DFMA method, the development of a post-stroke bicycle frame from the initial design to the final design step, namely prototyping, is observed. A prototype was also evaluated with the help of the DFMA method and the evaluation results showed that the application of the DFM method provided significant improvements, where the total components of the bicycle frame at the beginning of the design were 53 pieces, in the final design could be reduced to 29 pieces (45%), with design efficiency increasing by 1.04%.
Downloads
References
L, Luchetta, G, Zavatta, R. (2013). Assessing the cost and benefits of regulation.
Batan, I Made Londen, (2015): The Role of Design For Manufacture in Applied Technology Development and
Innovation. SNTT-JTM Polinema.
Creswell, John W. (2014). Research Design, Qualitatives, Quantitative, and Mixed Methods Approcahes (Fourth
Edition). United State of America: Sage Publications.
Heryanti, Y. (2020). Product Innovation of Prodior Women's Sandals in Ciponyo Village, Mangkubumi Village,
Mangkubumi District, Tasikmalaya City. Jak Publik (Journal of Public Administration & Policy), 1 (1).
Suyaman, D. J., Andriani, E. F., Alifiana, S., Juniar, D., & Azzahra, F. (2021). The Effect of Product Innovation
and Sales Promotion on Buying Interest in Suzuki Satria F150 Motorbikes (Survey on the Suzuki Satria F150
Indonesia Community). Jesya (Journal of Sharia Economics and Economics), 4 (1), 472-587
Shaleh, R. (2017). The Effect of Product Innovation, Lifestyle, Price, on Purchasing Decisions for Stalker
Pomade Hair Oil (Case Study on Stalker Pomade Hair Oil Buyers at UN PGRI Kediri). Simki Economic
Journal, 1 (01).
Yuan, Z., Sun, C., & Wang, Y. (2018). Design for Manufacture and Assembly-oriented parametric design of
prefabricated buildings. Automation in Construction, 88, 13-22
International Journal of Science, Technology & Management ISSN: 2722 – 4015
Geoffrey Boothroyd, Winston Knight, Peter Dewhurst, Product design for manufacture and assembly, Marcel
Dekker, New York, 2001
Ulrich, K. T. & Steven, D. (2002): Product Design and Development, McGraw- Hill, Inc.
Butt, J., & Jedi, S. (2020). Redesign of an In-Market Conveyor System for Manufacturing Cost Reduction and
Design Efficiency Using DFMA Methodology. Designs, 4 (1), 6
El-Tamimi, Abdulaziz, M.: Design for Manufacturing, Industrial Engineering Departement, College of
Engineering, King Saud University
Chang, Tien-Chien, Wysk, Richard A., & Wang, HsuPin (1998). Computer Aided Manufacturing, Second
Edition, PP 596-598, Prentice Hall.
Boothroyd, G. Dewhurst, P. (2002): Product Design for Manufacture and Assembly. Second Edition Revised and
Expanded, Marcel Dekker, Inc.
Stoll, H. W. (1996): Design for Manufacture – an overview in Handbook of Design for Manufacture. John
Cobatt, Addison Wesley
Magrab, Edward B. (2010). Integrated Product and Process Design and Development: The Product Realization
Process. London : Taylor and Francis Group.
Otto K. & Wood, K. (2001): Product Design Techniques in Reverse Engineering and Product Development,
Prentice-Hall, Inc.
Bralla, James G. (2003): Design for Manufacturability Handbook, Second Edition, McGraw-Hill book